Biosurfactants from food waste? Meet AmphiStar

What sets your technology apart?

Sophie Roelants: “We have developed a unique proprietary production platform in terms of input, method, and output, making our technology ‘triple-bio’. Firstly, we use sustainable biobased feedstocks as our base input. We can use a range of biobased feedstocks and convert these into a versatile set of biosurfactant molecules, to meet the diverse needs in the surfactant market.

The issue with most biosurfactants today is that they are primarily produced from palm oil using harsh chemical processes relying on toxic catalysts, and high temperatures and pressures. On top of this, palm oil production is associated with environmental issues like deforestation and CO2 emissions from long-distance transportation.

To ensure that our surfactants are truly sustainable, we are instead sourcing our biomass from waste streams and industrial side streams, like discarded food from supermarkets or companies.”

Bernd Everaert: “Secondly, we use a mild biological production process performed in water at low temperatures and pressures. To make sure that our products are green from start to finish, we convert the waste into biosurfactants via a clean, safe, and eco-friendly process with technology that is sustainable even at large scale.

Thirdly, our biosurfactants are biocompatible – biodegradable and safe for both people and environment, even after they’ve washed down the drain.”

How does your process work?

Sophie Roelants: “It’s actually very similar to brewing beer, where you use yeasts to convert sugar into alcohol. In the same way that specific yeasts give you different types of beers, we use specialized microorganisms to convert waste into various types of biosurfactants.

We mainly work with the yeast Starmerella bombicola, originally isolated from bumblebees, where it naturally turns sugar into surfactants. It’s where we got the name AmphiStar: ‘Amphi’ from amphiphilic, and ‘Star’ from Starmerella.

“We’ve expanded the microbes we work with into a whole collection, with modified versions of Starmerella as well as other microorganisms. This wide variety allows different applications – surfactants with specific properties are needed depending on the type of product.

For example, shampoos require different surfactants than paints. We won’t change the world with one molecule; we need a whole catalogue. Additionally, we focus on rapidly producing large volumes, to drive down the costs.

We already demonstrated our capacity to scale up to industrial levels with the large bioreactors at the Bio Base Europe Pilot Plant, and we’ve developed a purification process that efficiently extracts the biosurfactants from the fermentation mix, providing plenty of end product ready to be used by industry partners.”

Bernd Everaert: “In terms of tech maturity, we are ready to launch. We seek to partner with large companies developing personal and home care products.

We will soon launch our first consumer product together with an industry partner: a cleaning spray for surfaces, like in your kitchen.

It’s the world’s first product to use 100% waste-based biosurfactants, and we’re very excited to hear what people think of it.

This is AmphiStar’s aim: make biosurfactants mainstream and aid in the transition from fossil-based to bio-based industry and a circular economy.”